Selecting the appropriate equipment has a direct impact on production productivity, operational costs, product quality, and even a business's capacity to take orders in the cardboard packaging sector.
Selecting the incorrect machine can result in problems like slow speed, excessive consumable waste, frequent failures, high labor expenses, or incapacity to satisfy customers' unique requirements.
The following three factors are typically important to take into account when choosing a machine:
1. Choose models according to the production setting
A cardboard packing factory's essential machinery can be broadly classified into three types. You must specify which part of the issue you currently need to resolve immediately:
1). The printing and molding process (most important)
The most important piece of equipment for creating cardboard boxes is an ink printing slotting machine. If your primary product is standard corrugated cardboard boxes (Taobao boxes, express boxes), you must be mindful of printing accuracy (if servo motors are included), slotting depth (if huge boxes may be made), and order changing speed (which affects the profit of small batch orders).
Offset printing machine (color box): An offset printing machine is necessary if you are producing high-end color boxes (like gift boxes or electronic product boxes), but you will also eventually require a laminating machine and a die-cutting machine.
2). Die cutting procedure (shape determination)
Select a circular die-cutting machine (very rapid speed) if the order quantity is big and the shape is regular (ordinary boxes).
Select a flatbed die-cutting machine if the order calls for excellent die-cutting precision, irregular shapes, and a lot of cardboard.
3) The glue box/nail box connection
The newest trend is a fully automated nail sticking machine. Automatic machinery must be installed if labor costs are high. Pay attention to the counting and packaging functions as well as the explosion-proof wire function to prevent flattening cardboard boxes.
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2. Choose a configuration according to the business model
The costs and impacts of the same equipment vary greatly depending on its configuration:
In the event that the order is for "large quantities, few varieties" (for example, providing to large manufacturers of beverages and household appliances):
Give high-speed equipment top priority. The two most important factors are speed (more than 300 sheets per minute) and stability. Although they are rather pricey, it is actually less expensive to amortize them into the cost per square meter.
In the event that the order is "small batch, multiple varieties, frequent order changes" (e.g., custom cardboard boxes, e-commerce packaging):
It is necessary to choose full servo and automatic order changing equipment. If you purchase antiquated manual or semi-automatic equipment, changing one order takes thirty minutes, and you have to alter over ten orders every day, squandering all of your time and earning nothing.
When using "special size" or "heavy-duty packaging":
The machine's maximum feed size and maximum printing format must be taken into consideration. Due to the procurement of tiny machinery, many firms are forced to outsource large orders, which leads to profit sharing.
3. The "matching" and "after-sales" elements that are frequently disregarded
Whole line matching: A lot of manufacturers make the error of "the printing machine runs too fast, but the rear nail box machine cannot keep up," which leads to a stack of partially completed goods. Calculating the degree of speed matching between the preceding and subsequent operations is essential when choosing a machine.
Energy consumption and environmental protection: Cardboard box manufacturers are increasingly focusing on environmental protection these days. Ask directly while choosing equipment: Is there a dust collection system? Does it save energy? Does wastewater treatment have the necessary equipment?
After-sale support: Carton equipment is a valuable asset that is lost when it is shut down. Prior to making a purchase, make sure the company has a local office and that accessories are delivered on time.
Personne à contacter: Mr. Johnson
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