1.What is an Automatic Folder Gluer Machine?
An essential piece of post press processing machinery used in the printing and packaging industries to automatically construct paper boxes is the automatic folder gluer machine. By automatically folding, adhering, and bonding die-cut cardboard into forms, it mostly replaces laborious box pasting. It is extensively utilized in the large-scale manufacturing of several kinds of paper box packaging, including those for food, medicine, cosmetics, alcohol, and electronics.
2.What are the Automatic Folder Gull Machine's primary features and operating principles?
The fully automated box pasting machine uses a number of interconnected automated workstations to finish the entire process from cardboard to completed boxes. The conveyor belt moves once it starts, and the operator sets the die-cut semi-finished paper box pieces in the paper feeding position. The conveyor belt then feeds the pieces into the successive workstations in accordance with the predetermined spacing. A strongly bonded finished paper box is the result of correcting, prefolding, gluing (if needed), bottom hooking, molding, compaction, and other processes.
In particular, its primary functional units usually consist of:
Paper feeding and correction: To guarantee that the cardboard is precisely and smoothly fed into the machine, sponge belts and other paper feeding techniques are used in conjunction with a photoelectric control system. By using inclined belts and movable side gauges to automatically modify the skewness of cardboard during transit, advanced models with specific correction devices significantly reduce waste from incorrect paper input and increase product qualification rates.
Pre-folding and folding: To improve the final shape's accuracy and beauty, the creases are pre-folded before the cardboard is formally bonded. Depending on the specifications of the box type, the machine can fold at various angles (e.g., 180 degrees, 135 degrees, etc.).
Glue application: employing a spray glue system or a rotary glue application. Using precision glue wheels or glue guns, evenly apply glue (such as hot melt or cold glue) to the inner edge of the cardboard that needs to be glued. In order to save glue while maintaining adhesive strength, the sophisticated gluing technology can precisely manage the amount of glue and automatically modify based on the size and gluing position of the paper box.
A crucial stage in creating intricate box shapes like lock bottom boxes is bottom hooking and shaping. Using a specialized bottom hooking device, fold and fasten the box's bottom. In the molding process, internal and external molds are then coordinated to form the cardboard into the final three-dimensional shape.
Output and compaction: After the created paper box enters the pressure portion, the conveyor belt consecutively outputs the bonding area, which is securely fastened by pressure.
3.What are the Automatic Folder Gluer Machine's key characteristics and benefits?
High manufacturing capacity and high efficiency: The production speed can reach dozens or even hundreds of units per minute, and the line speed can reach hundreds of meters per minute, greatly increasing production efficiency. The completely automatic operation speed is much higher than the manual operation pace.
Adjust to different kinds of boxes: To satisfy the market's need for varied packaging, we can also manufacture lock-in boxes, hexagonal boxes, octagonal boxes, and other shaped boxes in addition to standard linear boxes.
High precision and stability: To guarantee exact positioning, accurate folding, dependable bonding, and good product consistency of the cardboard, cutting-edge technologies such servo drive, PLC control, and photoelectric induction are used.
Automation and humanization: Manual intervention is essentially eliminated from the paper feeding process to the final product output. Touch screen human-machine interfaces, which show user-friendly parameter settings and malfunction detection, are a feature of contemporary models. Certain models allow for rapid version changes, which significantly cuts down on preparation and debugging time.
Enhancing product quality and safety: By avoiding the instability of manual operation, machine pasting of boxes produces finished goods that are cleaner and more aesthetically pleasing. Additionally, safety protection systems and enclosed or semi-enclosed designs improve operational safety.
4.What uses do automatic folder gluer devices typically have? When making a purchase, what should be considered?
The fully automated box pasting machine is primarily used to process several kinds of cardboard boxes, including corrugated cardboard boxes, which can be used to make gift boxes, medicine boxes, cosmetics boxes, food boxes, wine boxes, packing boxes for electronic products, etc.
When choosing, it's important to take into account:
Type of box: Clearly state if the primary production consists of complex-shaped boxes, lock-bottom boxes, or linear boxes.
Paper parameters and weight: The machine has precise specifications for the processed cardboard's thickness (weight) and size range.
Production speed: Depending on the needs for production capacity, choose models with varying speed levels.
Automation level and scalability: By adding useful modules in the future, high-end modular machines can adjust to new box types.
5.What is the Automatic Folder Gluer's technical development trend?
At the moment, fully automated box pasting machines are evolving in the following ways:
Multifunctionality and adaptability: The equipment must be able to swiftly convert and produce various box types in order to accommodate the market trend of small batches and diverse variants, and the processing capacity requirements for irregular boxes are rising.
Increased steadiness and speed: aiming for increased production speed while maintaining quality and accuracy to boost overall output.
Intelligence and networking: Using increasingly sophisticated sensors, visual inspection systems, and data interfaces to accomplish remote maintenance, production data management, process monitoring, and autonomous quality inspection.
Green and eco-friendly: Develop equipment with minimal energy consumption, optimize the gluing mechanism, and use as little glue as possible while maintaining the bonding effect.
In conclusion, a crucial piece of equipment for contemporary packaging factories to accomplish automation and intelligent production is the fully automated box pasting machine. Its technological advancement directly contributes to the packaging industry's increased productivity and quality.
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