Automatic Two Color Flexo Printing Machine Inline Printer Slotter Die Cutter

Cardboard Box Printing Machine Two Color Printer Slotter Die Cutter Inline Case Maker

Model:jumbo 2200x5200

Features

1. The bottom printing printer slotter die cutter in line case maker consists of lead edge feeder,bottom printers, slotter, die cutter in line case           maker, counter ejector and delivery section.

2.  All the units can move, all the rollers gap adjusted by PLC and touch screen, all the electric parts are Siemens.

3.  Gears are made of 20CrMnTi,HRC 55-62, class 6 precision. Main Bearings SKF, the others are of NSK.

4.  Pull roll transfer at all printing units.

5. Ceramic anilox rollers with LPI arrangements within 220-600LPI which the Buyer can choose.

6. LED display of speed and finished quantity.

 Lead edge feeder

1) Servo control free-pressure feeding system adopted to avoid the cardboard being pressed ,improve the pressure resistance of cardboard

2) All the baffles are adjust by electric control

3) Guide rail support the right-left baffle move precise and smoothly.

4) The feeding rollers are grinded and plated with rigid chrome, make blance rectification for running stable.

5) Feeding rollers gap adjusted by PLC and touch screen

6) First row of feeding rollers: Upper feeding roller diameter is 132 mm ,seamless steel covered with wear-resistant rubber treated by balance rectification. Down feeding roller diameter is 156 mm, seamless steel with knurling surface,treated by balance rectification.

7) Second row of feeding rollers:Upper feeding roller diameter is 86 mm with dia two 132mm feeding rings ,seamless steel pipe is plated with chrome and grinded surface,treated by balance rectification

Down feeding roller diameter is 156 mm, seamless steel pipe is plated with chrome and grinded surface,treated by balance rectification.

Bottom Printers

Pull roll transfer

a) The pull roll transfer adopts for the whole process feeding can feed the cardboard smoothly and precisely;

1. Roller undergoes grinded and plated with rigid chrome, make the balance rectification for running stable

2. Ceramic anilox roller external diameter is 330￠mm, for solid printing and high graphic printing(220-600lpi optional);

3. Single blade chamber doctoring blade system with airbag support to meter the ink volume for even inking result.

4. Printing roller diameter: mm (including 7.2mm printing plate with liner)

5. Printing pressing roller external diameter is ￠186mm,Steel pipe is plated with rigid chrome and grinded surface.

6. Ratchet wheels fixed plate axle

7. Loading and unloading printing template, electric controlling CW/CCW rolling by foot switch

8. Printing roller Horizontal movement is controlled by PLC adjustment of +/-5mm

   Automatic pneumatic lifting gear working with feeding system(Anilox roller lowers down to touch printing template during feeding and rises up to     leave printing template after stopping feeding.)

9. Printing roller circular move adopts PLC, touch screen control and inverter adjustment of 360^o.(running and stopping can be adjusted)

10.  Automatic re-position after washing the printing plate during the printing process.

11. Automatic ink washing system.

Double Slotter ( two shafts, two blades)

1) Double shaft slotting unit consists of pre creasing wheel, first slotting, creasing wheel and second slotting

2) Creasing wheel with PU Plated for good creasing and avoiding paper crack

3) Pre creasing roller and creasing roller gap adjusted by touch screen control

4) Creasing rollers diameter:110mm,plated with rigid chrome and grinded surface,treated by balance rectification.

5) Slotting holder rollers diameter:124mm,plated with rigid chrome and grinded surface,treated by balance rectification.

6) Cast steel slotting guide plates makes slotting precise and never damage the slotting knife.

7) 9 Crsi Slotting knives

8) All the knives move and slotting holder move adjusted by PLC control

9) Slotting holder rollers gap adjusted by electric control

Die cutting unit(Independent Servo control)

Die cutter roller made of steel moulding material and plated with rigid chrome and grinded surface

1) Anvil cover roller diameter 281 mm,steel-moulding material is plated with rigid chrome and grinded surface

2) Die cutting roller and anvil cover roller gap adjust by electric control

3) Feeding roller gap adjusted by PLC and touch screen

4) The feeding rollers are grinded and plated with rigid chrome, make blance rectification for running stable.

5) Die cutting roller circular movement is controlled by PLC, touch screen control and electric numerical adjustment of 360°(running and stopping can be adjusted)

6) Depair and Maxdura anvil cover for option

7) Anvil cover repairing knife installed

8)Independent Servo driving.

Forming section

Use servo system to parallel the jumbo size paperboards to walk forward straightly. At the same time precreasing and creasing system will further precrease and crease for nice folding. Electrical fans to blow away and clear off the slotted and die cut scraps for smooth gluing and folding. This section can well match the working speed before paperboards enter the folding beams.

Cardboard boxes are everywhere, from the food industry to the e-commerce business. They provide a convenient and cost-effective way to transport goods while protecting them from damage during shipping. However, in today’s competitive market, providing customers with high-quality custom-printed boxes can make all the difference in creating a memorable brand image. This is where the Cardboard Box Printing Machine comes in.

A Cardboard Box Printing Machine is a specialized machine used to print high-quality designs and logos onto cardboard boxes, creating a custom look that sets your brand apart from the competition. The machine has become an indispensable tool in modern packaging production and is run by professional designers who are responsible for the final product’s appearance.

A typical Cardboard Box Printing Machine operates through a computer-controlled process that automatically feeds cardboard sheets of specific sizes through a printing press. The machine uses either a flexographic or lithographic printing method to apply ink onto the cardboard sheet, enabling it to print different shades and patterns. The two-color printer is used to create a wide range of colors, including black, white, red, yellow, green, blue, and many others. These colors are used to create stunning designs that not only help market the product but also keep the brand’s image fresh and appealing.

Once the printing process is complete the cardboard sheets are sent to the next step in the production process using the integrated slotter and die-cutter. These machines are responsible for cutting and finishing the cardboard boxes and creating their shape. The die-cutter can cut and crease the cardboards as instructed by the design ensuring that each box has identical dimensions with an accurate fit. This machine technology is found in almost all modern packaging companies as it leads to production efficiency and reduced labor costs.

The In-line Case Maker is another integrated feature in the Cardboard Box Printing Machine. It is an automatic machine used to produce cases after printing and finishing the cardboard boxes. The in-line case maker receives the finished cardboard sheets and folds them into their final shape. The folding operation is guided by sensors and actuators that are responsible for identifying different dimensions and contours. The folded cardboard box is then glued on different sides to create its shape, then dried in a specific dryer.

A Cardboard Box Printing Machine offers multiple benefits to packaging companies. With the technology integration, each of the features can work independently or together, streamlining the production process and leading to faster turnaround time. The machine allows developers to create complex shapes and designs that will stand out from competitors, providing a significant advantage to businesses looking to expand their customer base.

For instance, packaging companies can utilize the machine to customize boxes for specific items, such as soap, electronics, food, CDs/DVDs, and many more. The end goal is to market the item and differentiate it from its competitors. Moreover, the Cardboard Box Printing Machine ensures readability of text allowing for precise instructions to be printed on boxes such as “Handle with care,” “Fragile,” “This side up,” or other branding messages that benefit the customer experience.

Another benefit of the Cardboard Box Printing Machine is the cost-effectiveness it offers. In the past, packing companies would depend on creating samples by hand that would take more time and increase expenses. However, the cardboard box printing machine prints on sheets with a high-speed rate processed by advanced software reducing errors and maintaining consistency. As a result, the machine reduces labor and material costs in the long term, ultimately affecting company performance and profitability.

Further, it’s eco-friendly. Cardboard boxes are biodegradable, reusable, and recyclable, making them an excellent environmental choice. The machine reduces material wastage caused by human error, leading to significant environmental benefits as less cardboard will go to waste. In addition, the cost-effectiveness of the machine reduces fuel usage and the carbon footprint in the logistics cycle as the packaging has accurate dimensions, leading to better stacking and reducing trips by delivery vehicles.

Manufacturers should consider investing in a Cardboard Box Printing Machine to keep their packaging up-to-date with market trends and remain competitive. There are several considerations that manufacturers should be aware of before investing in this machine.

First, the printing quality of the Cardboard Box Printing Machine is influenced by ink quality and ink transfer. For short print runs, water-based ink may be sufficient, but for larger printing jobs, solvent-based inks mitigates drying issues, reduce production time and increase print quality. Additionally, the ink used must be tailored to the type of box material as the ink viscosity and substrate compatibility can affect the print quality.

Secondly, ease of use and operational cost. Near the initial stage of acquiring the machine, the manufacturer must make sure that all the training and installation issues have been addressed by the manufacturer. Ongoing operational costs like ink, electricity, or maintenance costs must be considered to ensure profitability in the long term.

Thirdly, machine size, and machine compatibility. The manufacturer should consider the size of the machine, space available, electricity required, production capacity, and material handling systems. The machine should be versatile in handling different types of cardboards, sizes, and gluing types as well.

Finally, machine maintenance and warranties. Cardboard Box Printing Machine requires regular cleaning and maintenance to ensure a more extended service life, reliable performance, and avoid injuries in the work area. The manufacturer must ensure that they get a machine with a genuine warranty to cover repair costs and equipment replacement costs if the machine breaks down due to normal wear and tear.

In conclusion, the Cardboard Box Printing Machine plays a crucial role in the packaging business. Its technology integration offers several benefits, including increased productivity, cohesiveness, and environmental benefits. By investing in this modern machine, manufacturers will produce quality unique packaging that will help their brand stand out from the competition, increase profitability and expand customer base. As competition becomes more fierce, manufacturers need to leverage innovative solutions to match the market’s fast pace. The cardboard box printing machine is an indispensable tool for packaging manufacturers that cater to different industries requiring box customization.