Printing Automatic Carton Folder Gluer Machine Jumbo Three Color

Carton Box Making MachineThree Color Printer Slotter Die Cutter In Line Folder Gluer

Model:jumbo 2200x3600

 Item specifics:

1. The bottom printing printer slotter die cutter in line case maker consists of lead edge feeder,bottom printers, slotter, die cutter in line case           maker, counter ejector and delivery section.

2.  All the units can move, all the rollers gap adjusted by PLC and touch screen, all the electric parts are Siemens.

3.  Gears are made of 20CrMnTi,HRC 55-62, class 6 precision. Main Bearings SKF, the others are of NSK.

4.  Pull roll transfer at all printing units.

5. Ceramic anilox rollers with LPI arrangements within 220-600LPI which the Buyer can choose.

6. LED display of speed and finished quantity.

Conclusion

The packaging box printing machine: two-color printer slotter die cutter in-line case maker is a game-changer in the packaging industry. The machine integrates multiple processes into one, producing high-quality packaging boxes at a faster rate. The machine is efficient, flexible, and environmentally friendly, making it a worthy investment for packaging manufacturers.

The ThreeColorPrinterSlotterDieCutterInLineFolderGluer is a complex piece of machinery that requires careful attention to ensure proper function and avoid damage or injury. Here are some important usage considerations:

1. Before operating the machine, read the user manual thoroughly and follow all recommended safety precautions.

2. Ensure that all operators are properly trained in the use of the machine, including how to load and unload materials and how to troubleshoot common issues.

3. Always wear appropriate personal protective equipment when working with the machine, including gloves, safety glasses, and ear protection.

4. Inspect the machine regularly for signs of wear or damage, and perform routine maintenance as recommended by the manufacturer.

5. Never exceed the maximum weight or size capacity of the machine, as this can cause damage and compromise safety.

6. Use only approved materials with the machine, and ensure that they are properly positioned and secured before starting the machine.

7. Monitor the machine closely during operation and be prepared to stop or shut down the machine at any time if a problem arises.

8. Never attempt to perform repairs or modifications on the machine without proper training and authorization.

9. Always follow proper procedures for shutdown and cleaning of the machine after use to avoid damage and ensure longevity.

10.  Finally, always keep the area around the machine clean and free of debris, and ensure that all emergency stops and safety features are in good working condition.

Lead edge feeder

1) Servo control free-pressure feeding system adopted to avoid the cardboard being pressed ,improve the pressure resistance of cardboard

2) All the baffles are adjust by electric control

3) Guide rail support the right-left baffle move precise and smoothly.

4) The feeding rollers are grinded and plated with rigid chrome, make blance rectification for running stable.

5) Feeding rollers gap adjusted by PLC and touch screen

6) First row of feeding rollers: Upper feeding roller diameter is 132 mm ,seamless steel covered with wear-resistant rubber treated by balance rectification. Down feeding roller diameter is 156 mm, seamless steel with knurling surface,treated by balance rectification.

7) Second row of feeding rollers:Upper feeding roller diameter is 86 mm with dia two 132mm feeding rings ,seamless steel pipe is plated with chrome and grinded surface,treated by balance rectification

Down feeding roller diameter is 156 mm, seamless steel pipe is plated with chrome and grinded surface,treated by balance rectification.

Bottom Printers

Pull roll transfer

a) The pull roll transfer adopts for the whole process feeding can feed the cardboard smoothly and precisely;

1. Roller undergoes grinded and plated with rigid chrome, make the balance rectification for running stable

2. Ceramic anilox roller external diameter is 330￠mm, for solid printing and high graphic printing(220-600lpi optional);

3. Single blade chamber doctoring blade system with airbag support to meter the ink volume for even inking result.

4. Printing roller diameter: mm (including 7.2mm printing plate with liner)

5. Printing pressing roller external diameter is ￠186mm,Steel pipe is plated with rigid chrome and grinded surface.

6. Ratchet wheels fixed plate axle

7. Loading and unloading printing template, electric controlling CW/CCW rolling by foot switch

8. Printing roller Horizontal movement is controlled by PLC adjustment of +/-5mm

   Automatic pneumatic lifting gear working with feeding system(Anilox roller lowers down to touch printing template during feeding and rises up to     leave printing template after stopping feeding.)

9. Printing roller circular move adopts PLC, touch screen control and inverter adjustment of 360^o.(running and stopping can be adjusted)

10.  Automatic re-position after washing the printing plate during the printing process.

11. Automatic ink washing system.

Double Slotter ( two shafts, two blades)

1) Double shaft slotting unit consists of pre creasing wheel, first slotting, creasing wheel and second slotting

2) Creasing wheel with PU Plated for good creasing and avoiding paper crack

3) Pre creasing roller and creasing roller gap adjusted by touch screen control

4) Creasing rollers diameter:110mm,plated with rigid chrome and grinded surface,treated by balance rectification.

5) Slotting holder rollers diameter:124mm,plated with rigid chrome and grinded surface,treated by balance rectification.

6) Cast steel slotting guide plates makes slotting precise and never damage the slotting knife.

7) 9 Crsi Slotting knives

8) All the knives move and slotting holder move adjusted by PLC control

9) Slotting holder rollers gap adjusted by electric control

Die cutting unit(Independent Servo control)

Die cutter roller made of steel moulding material and plated with rigid chrome and grinded surface

1) Anvil cover roller diameter 281 mm,steel-moulding material is plated with rigid chrome and grinded surface

2) Die cutting roller and anvil cover roller gap adjust by electric control

3) Feeding roller gap adjusted by PLC and touch screen

4) The feeding rollers are grinded and plated with rigid chrome, make blance rectification for running stable.

5) Die cutting roller circular movement is controlled by PLC, touch screen control and electric numerical adjustment of 360°(running and stopping can be adjusted)

6) Depair and Maxdura anvil cover for option

7) Anvil cover repairing knife installed

8)Independent Servo driving.

Forming section

Use servo system to parallel the jumbo size paperboards to walk forward straightly. At the same time precreasing and creasing system will further precrease and crease for nice folding. Electrical fans to blow away and clear off the slotted and die cut scraps for smooth gluing and folding. This section can well match the working speed before paperboards enter the folding beams.

Packaging Box Printing Machine: Two-Color Printer Slotter Die Cutter In-Line Case Maker

The packaging industry has been on the rise over the years. With the increasing demand for packaging solutions, it has become critical for manufacturers to improve the quality of packaging boxes while still ensuring they meet the clients’ deadline. As a result, manufacturers have been embracing new technologies to produce high-quality packaging boxes within a short time frame. Among the innovations that have emerged in recent years is the packaging box printing machine: two-color printer slotter die cutter in-line case maker.

This integrated machine combines multiple functions into one process, making it possible to produce high-quality packaging boxes at a faster rate. Here is an in-depth look into the packaging box printing machine: two-color printer slotter die cutter in-line case maker.

In-Line Case Maker

The in-line case maker is the first station in the packaging box printing machine: two-color printer slotter die cutter in-line case maker. It is responsible for converting raw materials into corrugated boards. The machine comprises a reel stand, preheater, single facer, and slitter scorer.

The reel stand holds the raw material, which is usually made from recycled cardboard. The preheater heats the material, making it soft and easy to manipulate. The single facer then applies a layer of corrugated paper to the plain cardboard, creating the distinctive wavy layer that characterizes corrugated boards. The slitter scorer then cuts the corrugated board into the desired size and shape.

The in-line case maker is crucial because it determines the quality of the corrugated board used to make packaging boxes. The machine ensures that the cardboard layers are even, the corrugation lines are uniform, and the corrugated board has the right strength and density.

Two-Color Printer

After the corrugated board has been processed, it is time to print the designs. In the packaging box printing machine: two-color printer slotter die cutter in-line case maker, a two-color printer is used to print the graphics onto the corrugated boards. The printer comprises two color heads, which can be adjusted to produce different colors and shades.

The printer uses a digital printing method, which ensures high-quality prints that are sharp and vivid. The ink is water-based, making it environmentally friendly and safe for use on food packaging boxes. The print quality is consistent, regardless of the number of boxes printed.

Slotter

The slotter is responsible for cutting slots into the corrugated board, which will be used to fold it into the desired shape. The slotter comprises multiple cutting blades that can cut multiple slots simultaneously. It can produce slots with different lengths and widths, depending on the size of the box.

The cutting blades used in the slotter are made from high-quality materials, ensuring they are durable and long-lasting. The blades are easy to replace, minimizing downtime when changing from one slot size to another.

Die Cutter

After the corrugated board has been slotted, it is time to cut it into the desired shape. The die cutter is used to cut the corrugated board into the desired size and shape. The die cutter comprises a die set, a cutting plate, and a rubber blanket.

The die set is customized to the shape and size of the box being produced. The cutting plate is placed on top of the die set, and the corrugated board is placed on top of the cutting plate. The rubber blanket is then placed on top of the corrugated board before the die cutter is activated. The die cutter presses the die set and cutting plate together, cutting the corrugated board into the desired shape.

The die cutter can produce multiple boxes in a single run, depending on the size and shape of the boxes. The cutting blades used in the die set are made from high-quality materials, ensuring they are long-lasting and durable.

Advantages of the Packaging Box Printing Machine: Two-Color Printer Slotter Die Cutter In-Line Case Maker

High Quality

The packaging box printing machine: two-color printer slotter die cutter in-line case maker produces high-quality packaging boxes that meet the clients’ needs. The in-line case maker ensures the corrugated board is of high quality, while the two-color printer produces sharp and vivid prints. The slotter and die cutter ensure that the boxes are cut into the desired shape and size accurately.

Efficiency

The packaging box printing machine: two-color printer slotter die cutter in-line case maker is efficient, producing packaging boxes at a faster rate. The integrated process means that the boxes can be produced in a single run, minimizing downtime and increasing efficiency.

Flexibility

The packaging box printing machine: two-color printer slotter die cutter in-line case maker is flexible, producing boxes of different sizes and shapes. The slotter and die cutter can be adjusted to produce slots and cuts of various widths and lengths, while the two-color printer can produce boxes with different designs and colors.

Environmentally Friendly

The packaging box printing machine: two-color printer slotter die cutter in-line case maker is environmentally friendly. The ink used in the two-color printer is water-based, making it safe for use on food packaging boxes. The machine is also efficient, producing boxes with minimal wastage.