ข่าว บริษัท เกี่ยวกับ BHS corrugated production line: functions and characteristics

Do you know about the BHS brand?
With its headquarters located in Germany, BHS Corrugated, also known as BHS Corrugated Machinery Co., Ltd. in Chinese, is a prominent global manufacturer of corrugated cardboard production lines. Its corrugated production line, which embodies the highest level of efficiency and technology in the sector, is the essential piece of machinery used in the corrugated box manufacturing industry.

What are BHS's primary responsibilities?
Processing raw paper (roll paper) into corrugated cardboard of various forms, specifications, and qualities through a sequence of ongoing automated processes is the main purpose of the BHS corrugated production line. The following crucial steps are mostly included in this process:
Returning raw paper and managing tension:
Function: Throughout the manufacturing process, maintain a consistent paper tension to guarantee that the cardboard is flat and free of wrinkles by automatically loading and supporting big rolls of raw paper (facial, inner, and core).
One-Faced Unit: Function: One of the production line's "hearts" is this. It creates single-sided corrugated cardboard by pressing corrugated paper (core paper) into wavy "corrugations" using corrugated rollers at high temperatures and pressures. One side of the paper is then coated with adhesive to make a connection with the surface paper.
Advantage of BHS: BHS is renowned for its Pressure Free Single Facer technology, which produces stronger and more precise corrugated shapes while drastically lowering energy consumption and cardboard loss by substituting special vacuum adsorption technology for conventional pressure rollers.
Double Facer and Drying Area:
Function: To create the final double-sided or three-tile corrugated cardboard, adhere single-sided corrugated cardboard to another inner piece of paper. To form the cardboard structure, the adhesive is gelatinized and dried by heating and pressing it through a hot plate.
BHS advantage: It guarantees quick and even drying of cardboard, increases production speed, and maintains quality by implementing an effective heating system and accurate temperature zoning control.
Cut off and Slitter Scorer:
Function:
Slitter Scorer: Precisely cutting and pressing crease lines in the cardboard's movement direction in accordance with order specifications.
Cut off: To create separate corrugated cardboard sheets, precisely cut continuous cardboard to a specified length.
Benefits of BHS: Its high-precision servo drive technology allows it to accomplish non-stop order switching, often known as "zero order switching," which significantly lowers scrap rates and increases production flexibility.
System for Stacking and Handling:
Function: The cut corrugated cardboard is automatically stacked neatly and moved to the next step (like die-cutting or printing) or temporary storage space.
The benefit of BHS An automated stacking system with great speed and stability that can manage different layers and sizes of cardboard, minimizing damage and manual handling.

What are BHS's primary responsibilities?
The following factors primarily demonstrate the vital significance that the BHS corrugated production line plays in the corrugated packaging sector as a whole:
Great production capacity and great efficiency: Modern BHS manufacturing lines may reach a maximum speed of more than 400 meters per minute, making them famous for their exceptional operating speed. This indicates that it can meet the demands of large-scale industrial production by converting raw materials into products with incredibly high efficiency.
Superior cardboard quality: BHS manufacturing lines are able to create superior corrugated cardboard with greater strength, improved flatness, and clearer corrugations thanks to its unique innovations, which include non-crushing single-sided machines, precise tension control, and uniform heating systems. This directly affects how well the finished cardboard box can withstand loads, compress, and print.
Maximum energy and material savings:
Reduce scrap rate: When switching between orders, the "zero order switching" feature and high-precision control system produce the least amount of waste cardboard possible.
Save raw paper: Lower weight raw paper can be used to achieve the same strength by improving corrugation and bonding technique, which immediately reduces material costs.
High intelligence and flexibility in production:
The BHS-SYSTEM digital platform is tightly linked with the current BHS production process. Thus, it is able to:
Change of order quickly: Handle small batches and a variety of orders with ease, according to the specific needs of the market.
Preventive maintenance includes reducing unplanned shutdowns, anticipating possible problems, and using sensors to monitor the condition of equipment in real time.
Data-driven optimization involves gathering and evaluating production data, continuously adjusting process variables, and raising overall productivity.
Boost downstream process efficiency: The production of high-quality, high-precision cardboard creates the ideal basis for later procedures like printing, die-cutting, and box pasting, which lowers the adjustment time and defect rate of those processes and boosts factory-wide operational efficiency.

What benefits does the BHS corrugated production line offer?
1. Outstanding speed and efficiency of production
Very high operating speed: The highest models from BHS, such the CORRLINE II PRO, are built to run at 400 m/h or more, which is far faster than the industry standard. This directly increases manufacturing capacity because more cardboard can be made in the same period of time.
Quick order switching: Its sophisticated automation system (like BHS SpeedTape) can store a lot of order data, allowing for one-click order switching, significantly cutting down on preparation time while producing various cardboard specifications, and increasing the equipment's efficient operation rate.
Reduced downtime: Sturdy mechanical construction and excellent design lessen the likelihood of breakdowns. Predictive maintenance solutions can also prevent unscheduled downtime and offer early notice of any problems.
2. Superior quality and flexibility of cardboard
Superior flatness and adhesion: BHS uses a number of key technologies to guarantee excellence.
In order to guarantee flawless adhesion at all speeds and prevent delamination or scouring, the EcoDyn Power Management System applies steady, consistent pressure.
ThermoBlue baking board temperature control system: Precisely regulate each baking board's temperature to prevent cardboard warping and allow corrugated paper to attain the best molding and bonding results at varying rates.
Broad versatility of base paper: It can effectively process a range of base paper weights and grades, from heavy-duty corrugated to lightweight micro corrugated, all of which can provide high-quality products and give clients a great deal of choice in choosing their raw materials.
Ideal corrugated form: Its technology and corrugated roller design guarantee the ideal corrugated shape, providing the cardboard with the highest compressive and edge compression strengths.
3. Considerable sustainability, consumption reduction, and energy conservation
Energy-saving technology leader: BHS sets the industry standard for energy-saving technology.
EcoPress is a cutting-edge pressure control technology that uses up to 30% less energy than conventional systems. It uses a lot less energy because it only exerts pressure when necessary rather than constantly.
ThermoBlue baking board: low steam use, great thermal efficiency, and quick heating speed.
EcoDyn: reduced mechanical friction, contactless power transmission that uses less energy.
4. Extremely automated and intelligent
Integrated Production Management System: The brain and nerve center is BHS's Xperience production line management system. It accomplishes the digitization and visualization of the complete manufacturing process by integrating tasks like order management, production planning, quality monitoring, energy management, and remote repair.
Data-driven optimization: To optimize production efficiency, avoid failures, and cut consumption, the system continuously gathers and evaluates production data.
5. Unmatched longevity and dependability
German-made precision engineering: BHS is well known for producing precise, robust, and long-lasting mechanical products. The equipment has a lengthy design life and a very low failure rate since it uses premium materials and strict manufacturing procedures.
High stability and continuity: For carton industries that need to produce continuously around-the-clock, this is essential. The BHS manufacturing line's steady functioning lowers production risks and the financial losses brought on by equipment failures by guaranteeing delivery time reliability.

Which company is suitable for BHS?
The following client types are best suited for the BHS corrugated production line:
To meet the demands of large-scale production, the large cardboard box group needs a very high production capacity and stability.
Businesses targeting high-end markets: Products are marketed as high-end and must meet strict specifications for printing effects, flatness, and cardboard quality.
Small order amounts, numerous categories, and frequent order modifications necessitate great production line flexibility for businesses with complex order patterns.
Businesses that prioritize long-term financial gains: The long-term advantages of BHS in terms of efficiency, energy conservation, waste reduction, and quality can result in lower total cost of ownership and quicker investment returns, despite its greater initial expenditure.

In brief
In conclusion, the BHS corrugated manufacturing line is a sophisticated system that combines mechanical engineering, automated control, digital intelligence, and energy-saving technology rather than merely being a collection of devices that convert paper rolls into cardboard. Its primary purpose is to produce corrugated cardboard in an efficient and high-quality manner. This function is reflected in the fact that it helps cardboard box factories become more competitive by lowering costs and increasing efficiency (saving manpower, energy, and materials), improving product quality, increasing production flexibility, and, in the end, helping customers stand out in a highly competitive market.
Consequently, a corrugated box manufacturing company that wants to achieve intelligent manufacturing, sustainable development, and entry into the high-end market may find that investing in a BHS corrugated production line is a wise strategic move.