Corrugated Automatic Carton Folding And Gluing Machine In Line Case Maker

Folding Gluer Machine Two Color Printer Slotter Die Cutter In Line Case Maker

Model:jumbo 2200x5200

Features

1. The bottom printing printer slotter die cutter in line case maker consists of lead edge feeder,bottom printers, slotter, die cutter in line case           maker, counter ejector and delivery section.

2.  All the units can move, all the rollers gap adjusted by PLC and touch screen, all the electric parts are Siemens.

3.  Gears are made of 20CrMnTi,HRC 55-62, class 6 precision. Main Bearings SKF, the others are of NSK.

4.  Pull roll transfer at all printing units.

5. Ceramic anilox rollers with LPI arrangements within 220-600LPI which the Buyer can choose.

6. LED display of speed and finished quantity.

 Lead edge feeder

1) Servo control free-pressure feeding system adopted to avoid the cardboard being pressed ,improve the pressure resistance of cardboard

2) All the baffles are adjust by electric control

3) Guide rail support the right-left baffle move precise and smoothly.

4) The feeding rollers are grinded and plated with rigid chrome, make blance rectification for running stable.

5) Feeding rollers gap adjusted by PLC and touch screen

6) First row of feeding rollers: Upper feeding roller diameter is 132 mm ,seamless steel covered with wear-resistant rubber treated by balance rectification. Down feeding roller diameter is 156 mm, seamless steel with knurling surface,treated by balance rectification.

7) Second row of feeding rollers:Upper feeding roller diameter is 86 mm with dia two 132mm feeding rings ,seamless steel pipe is plated with chrome and grinded surface,treated by balance rectification

Down feeding roller diameter is 156 mm, seamless steel pipe is plated with chrome and grinded surface,treated by balance rectification.

Bottom Printers

Pull roll transfer

a) The pull roll transfer adopts for the whole process feeding can feed the cardboard smoothly and precisely;

1. Roller undergoes grinded and plated with rigid chrome, make the balance rectification for running stable

2. Ceramic anilox roller external diameter is 330￠mm, for solid printing and high graphic printing(220-600lpi optional);

3. Single blade chamber doctoring blade system with airbag support to meter the ink volume for even inking result.

4. Printing roller diameter: mm (including 7.2mm printing plate with liner)

5. Printing pressing roller external diameter is ￠186mm,Steel pipe is plated with rigid chrome and grinded surface.

6. Ratchet wheels fixed plate axle

7. Loading and unloading printing template, electric controlling CW/CCW rolling by foot switch

8. Printing roller Horizontal movement is controlled by PLC adjustment of +/-5mm

   Automatic pneumatic lifting gear working with feeding system(Anilox roller lowers down to touch printing template during feeding and rises up to     leave printing template after stopping feeding.)

9. Printing roller circular move adopts PLC, touch screen control and inverter adjustment of 360^o.(running and stopping can be adjusted)

10.  Automatic re-position after washing the printing plate during the printing process.

11. Automatic ink washing system.

Double Slotter ( two shafts, two blades)

1) Double shaft slotting unit consists of pre creasing wheel, first slotting, creasing wheel and second slotting

2) Creasing wheel with PU Plated for good creasing and avoiding paper crack

3) Pre creasing roller and creasing roller gap adjusted by touch screen control

4) Creasing rollers diameter:110mm,plated with rigid chrome and grinded surface,treated by balance rectification.

5) Slotting holder rollers diameter:124mm,plated with rigid chrome and grinded surface,treated by balance rectification.

6) Cast steel slotting guide plates makes slotting precise and never damage the slotting knife.

7) 9 Crsi Slotting knives

8) All the knives move and slotting holder move adjusted by PLC control

9) Slotting holder rollers gap adjusted by electric control

Die cutting unit(Independent Servo control)

Die cutter roller made of steel moulding material and plated with rigid chrome and grinded surface

1) Anvil cover roller diameter 281 mm,steel-moulding material is plated with rigid chrome and grinded surface

2) Die cutting roller and anvil cover roller gap adjust by electric control

3) Feeding roller gap adjusted by PLC and touch screen

4) The feeding rollers are grinded and plated with rigid chrome, make blance rectification for running stable.

5) Die cutting roller circular movement is controlled by PLC, touch screen control and electric numerical adjustment of 360°(running and stopping can be adjusted)

6) Depair and Maxdura anvil cover for option

7) Anvil cover repairing knife installed

8)Independent Servo driving.

Forming section

Use servo system to parallel the jumbo size paperboards to walk forward straightly. At the same time precreasing and creasing system will further precrease and crease for nice folding. Electrical fans to blow away and clear off the slotted and die cut scraps for smooth gluing and folding. This section can well match the working speed before paperboards enter the folding beams.

  Folding Gluer Machine Two Color Printer Slotter Die Cutter In Line Case Maker, also known as the FFG, is a state-of-the-art machine designed primarily for the packaging industry. This revolutionary machine is capable of creating high-quality corrugated boxes in a single pass. In this article, we will discuss the key features and benefits of the FFG and why it has become a popular choice among manufacturers worldwide.

The FFG is a highly versatile machine that incorporates multiple functions in a single unit. The machine integrates the functions of a folding gluer, two-color printer slotter, die-cutter, and in-line casemaker. This means that it has the capability to perform all the primary functions involved in the packaging process without having to switch to different machines.

One of the primary benefits of the FFG is that it reduces the production time and cost involved in creating corrugated boxes. Typically, the process of creating corrugated boxes involves four primary steps: printing, slotting, die-cutting, and gluing. With the FFG, however, all these processes are integrated and can be done in a single pass in a streamlined manner. This reduces the amount of manual labor required, increases production speed, and ultimately reduces the cost of production.

Another key feature of the FFG is its high accuracy and precision. The machine incorporates advanced technology that enables it to produce high-quality boxes with sharp and accurate edges. It also comes with a computerized control system that allows for precise control of the machine's various settings, resulting in consistent output quality.

The FFG is also highly versatile and can be used for a wide range of packaging applications. It can create boxes of different sizes, thicknesses, and shapes, making it ideal for custom packaging needs. The machine can also create complex and intricate designs, adding to the aesthetic appeal of the packaging.

In addition to its versatility and precision, the FFG is also highly efficient and requires minimal maintenance. The machine is designed for ease of use and features a user-friendly interface that allows even novice users to operate it successfully. It also comes with a range of safety features to ensure the safety of the operator and minimize the risk of accidents.

The FFG is also environmentally friendly and promotes sustainable production practices. It uses minimal resources and materials, and the production process generates minimal waste. This aligns with the global trend of reducing the environmental impact of industrial processes and promoting sustainable development.

In conclusion, the Folding Gluer Machine Two Color Printer Slotter Die Cutter In Line Case Maker is a revolutionary machine that has transformed the packaging industry. It offers numerous benefits, including reduced production time and cost, high accuracy and precision, versatility, efficiency, and sustainability. It has become a popular choice among packaging manufacturers worldwide due to its advanced technology, ease of use, and environmental friendliness. The FFG is indeed a game-changer for the packaging industry, and its impact is set only to grow in the coming years.