Automatic Corrugated Box Maker Machine Inline Printer Slotter Die Cutter

Corrugated Box Making Machinery Two Color Printer Slotter Die Cutter Inline Case Maker

Model:jumbo 2200x5200

In-Line Case Maker

In an in-line case maker, the various corrugated box-making machinery components are seamlessly integrated into one machine to provide a complete solution. This way, the entire process of corrugated box making – from printing to cutting and die-cutting – can be done within a single machine.

The in-line case maker has the advantage of making corrugated boxes more efficiently and quickly than other methods. With this machine, there is very little downtime in between processes, and fewer hands are required to move boxes between machines. This means that the production rate is faster, and the cost per box is lower, making it an ideal solution for high-volume manufacturing.

Features

1. The bottom printing printer slotter die cutter in line case maker consists of lead edge feeder,bottom printers, slotter, die cutter in line case maker, counter ejector and delivery section.

2. All the units can move, all the rollers gap adjusted by PLC and touch screen, all the electric parts are Siemens.

3. Gears are made of 20CrMnTi,HRC 55-62, class 6 precision. Main Bearings SKF, the others are of NSK.

4. Pull roll transfer at all printing units.

5. Ceramic anilox rollers with LPI arrangements within 220-600LPI which the Buyer can choose.

6. LED display of speed and finished quantity.

 Lead edge feeder

1) Servo control free-pressure feeding system adopted to avoid the cardboard being pressed ,improve the pressure resistance of cardboard

2) All the baffles are adjust by electric control

3) Guide rail support the right-left baffle move precise and smoothly.

4) The feeding rollers are grinded and plated with rigid chrome, make blance rectification for running stable.

5) Feeding rollers gap adjusted by PLC and touch screen

6) First row of feeding rollers: Upper feeding roller diameter is 132 mm ,seamless steel covered with wear-resistant rubber treated by balance rectification. Down feeding roller diameter is 156 mm, seamless steel with knurling surface,treated by balance rectification.

7) Second row of feeding rollers:Upper feeding roller diameter is 86 mm with dia two 132mm feeding rings ,seamless steel pipe is plated with chrome and grinded surface,treated by balance rectification

Down feeding roller diameter is 156 mm, seamless steel pipe is plated with chrome and grinded surface,treated by balance rectification.

Bottom Printers

Pull roll transfer

a) The pull roll transfer adopts for the whole process feeding can feed the cardboard smoothly and precisely;

1. Roller undergoes grinded and plated with rigid chrome, make the balance rectification for running stable

2. Ceramic anilox roller external diameter is 330￠mm, for solid printing and high graphic printing(220-600lpi optional);

3. Single blade chamber doctoring blade system with airbag support to meter the ink volume for even inking result.

4. Printing roller diameter: mm (including 7.2mm printing plate with liner)

5. Printing pressing roller external diameter is ￠186mm,Steel pipe is plated with rigid chrome and grinded surface.

6. Ratchet wheels fixed plate axle

7. Loading and unloading printing template, electric controlling CW/CCW rolling by foot switch

8. Printing roller Horizontal movement is controlled by PLC adjustment of +/-5mm

   Automatic pneumatic lifting gear working with feeding system(Anilox roller lowers down to touch printing template during feeding and rises up to     leave printing template after stopping feeding.)

9. Printing roller circular move adopts PLC, touch screen control and inverter adjustment of 360^o.(running and stopping can be adjusted)

10.  Automatic re-position after washing the printing plate during the printing process.

11. Automatic ink washing system.

Double Slotter ( two shafts, two blades)

1) Double shaft slotting unit consists of pre creasing wheel, first slotting, creasing wheel and second slotting

2) Creasing wheel with PU Plated for good creasing and avoiding paper crack

3) Pre creasing roller and creasing roller gap adjusted by touch screen control

4) Creasing rollers diameter:110mm,plated with rigid chrome and grinded surface,treated by balance rectification.

5) Slotting holder rollers diameter:124mm,plated with rigid chrome and grinded surface,treated by balance rectification.

6) Cast steel slotting guide plates makes slotting precise and never damage the slotting knife.

7) 9 Crsi Slotting knives

8) All the knives move and slotting holder move adjusted by PLC control

9) Slotting holder rollers gap adjusted by electric control

Die cutting unit(Independent Servo control)

Die cutter roller made of steel moulding material and plated with rigid chrome and grinded surface

1) Anvil cover roller diameter 281 mm,steel-moulding material is plated with rigid chrome and grinded surface

2) Die cutting roller and anvil cover roller gap adjust by electric control

3) Feeding roller gap adjusted by PLC and touch screen

4) The feeding rollers are grinded and plated with rigid chrome, make blance rectification for running stable.

5) Die cutting roller circular movement is controlled by PLC, touch screen control and electric numerical adjustment of 360°(running and stopping can be adjusted)

6) Depair and Maxdura anvil cover for option

7) Anvil cover repairing knife installed

8)Independent Servo driving.

Forming section

Use servo system to parallel the jumbo size paperboards to walk forward straightly. At the same time precreasing and creasing system will further precrease and crease for nice folding. Electrical fans to blow away and clear off the slotted and die cut scraps for smooth gluing and folding. This section can well match the working speed before paperboards enter the folding beams.

In the world of packaging, corrugated boxes are the go-to option when it comes to shipping goods. They are sturdy, durable, and can be easily customized to the specific needs of the product being shipped. However, the process of manufacturing these boxes is far more complex than one would imagine. It requires specialized machinery, such as a two-color printer, slotter, and die-cutter, which are all combined in an in-line case maker.

Let's delve deeper to understand the nuances of corrugated box-making and the role that these machines play in the process.

What is a Corrugated Box?

First, we need to understand what corrugated boxes are and why they are so important. Corrugated boxes are made up of a combination of three layers of paper – an outer liner, an inner liner, and a fluted paper medium that sits in between the two liners. The flutes provide the box with cushioning and support, making it strong enough to protect the product inside from damage during transport.

The manufacturing process of corrugated boxes is quite intricate. It involves two main steps: corrugating the medium and gluing the liners to the corrugated medium. Once that is done, the box is then cut and folded into the required size and shape.

However, the process is not as simple as it sounds. It demands precision and skill at every step. That's why specially engineered machinery is needed to make the process efficient and ensure that the quality standards of the boxes are maintained.

Understanding the Corrugated Box-Making Machinery

There are several types of machinery necessary for making corrugated boxes, but in this article, we will focus on the following three: the two-color printer, the slotter, and the die-cutter. Additionally, we will discuss how these machines are integrated into an in-line case maker.